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reduction behaviour of iron ore coal composite pellets in

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  • Study of nonisothermal reduction of iron ore-coal/char

    Cold-bonded composite pellets consisting of iron ore fines and fines of noncoking coal or char were prepared by steam curing at high pressure in an autoclave employing inorganic binders. Dry compressive strength ranged from 200 to 1000 N for different pellets. The pellets were heated from room temperature to 1273 K under flowing argon at two heating rates.

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  • Assessment of reduction behavior of hematite iron ore

    article osti_ title = Assessment of reduction behavior of hematite iron ore pellets in coal fines for application in sponge ironmaking author = Kumar M and Patel S K abstractNote = Studies on isothermal reduction kinetics (with F grade coal) in fired pellets of hematite iron ores procured from four different mines of Orissa were carried out in the temperature range of 850

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  • The Preparation and Reduction Behavior of Charcoal

    In the energy conversion biomass has novel advantage i.e. no CO 2 emission because of carbon neutral. Charcoal composite iron oxide pellets were proposed to decrease CO 2 emission for the ironmaking. These pellets were promising to decrease the initial temperature for reduction reaction of carbon composite iron ore agglomerate under a rising temperature condition such as in a blast

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  • Reaction Behavior of Iron Minerals and Metallic Iron

    Small amounts of metallic iron (or FeO) were reduced from the ore in irregular shape and formed spherical particles when reduction time increased to 10 min. With reduction time increasing the Fe diffused from small metallic particles toward the larger ones and coalesced with them.

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  • Reduction Behavior of Low Grade Iron Ore at Reducing

    reduction behavior of different iron ores by carbon and different reducing gases all over the world1-9. Studies on the chemical and physical properties and the reduction behavior in coal of hematite iron ores are investigated2. Baharia iron ore samples were isothermally reduced with a CO-CO 2 gas mixture at °C3. The course

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  • Reduction Behaviour of Iron Ore–Coal Composite Pellets in

    May 07 2016 · Effect of various parameters like pellet shape size and bed packing material that are supposed to influence the heat and mass transfer in the pellet bed have been investigated on the reduction behaviour of iron ore–coal composite pellets at 1250 °C for 20 min in a laboratory scale RHF.

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  • Sticking mechanism of low grade iron ore-coal composite in

    Nov 01 2018 · Reduction behavior of iron oxide in composite pellets can be concluded as following reduction of Fe2 O 3 to FeO was mainly occurred at the location of 9 m–12.5 m in the rotary kiln and the reduction of FeO to Fe mainly happened in the section of 5.5 m–11.5 m to the rotary kiln head.

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  • Kinetics of Reduction of Composite Pellets Containing Iron

    Jul 18 2013 · The effects of temperature pellet type inert and reactive gas flowrate and external atmosphere on the reduction rates of composite pellets containing iron ore and coal or coke were investigated in the temperature range 900–1200°C. Two different pellets were

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  • Experimental study of coal based direct reduction in iron

    The reduction of hematite iron ore fines by different carbonaceous materials in composite pellets in a one-layer bed under nonisothermal asymmetric heating from above is studied. Temperature measurements at various points in the bed show that there are large gradients both inside and outside the pellets with the reduction fastest at the top

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  • Reduction Kinetics of Self-Reducing Pellets of Iron Ore

    as carbon-iron ore composite or self-reducing pellets (SRP).1 2 A self-reducing pellet (SRP) consists of iron ore fines and solid carbonaceous reducing agents like coal coke and charcoal.

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  • Reduction of iron-ore pellets in a rotary furnace

    The effect of iron ore and coal type on the reduction kinetics of composite pellet January 2001 · International Journal of Engineering Science J. Vahdati Khaki

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  • Study on Swelling Behavior of Iron Ore Pellets in Direct

    Study on Swelling Behavior of Iron Ore Pellets in Direct Reduction with Coal Gas. Zhucheng Huang. zchuangcsu 126 Search for more papers by this author. Zhikai Liang. Search for more papers by this author. Lingyun Yi. Search for more papers by this author. Tao Jiang.

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  • Reduction Behavior of Low Grade Iron Ore at Reducing

    reduction behavior of different iron ores by carbon and different reducing gases all over the world1-9. Studies on the chemical and physical properties and the reduction behavior in coal of hematite iron ores are investigated2. Baharia iron ore samples were isothermally reduced with a CO-CO 2 gas mixture at °C3. The course

    Get Price
  • CHARACTERIZATION OF PROPERTIES AND REDUCTION

    3.2 Reduction Behaviour of Iron Ores The degree of reduction values of these iron ore lumps and fired pellets reduced at 900°C for different time periods in the range 30 —120 minutes under rapid and slow heating conditions have been summarized in Tables 3 and 4. Reduction studies of

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  • Reaction Behavior of Iron Minerals and Metallic Iron

    Small amounts of metallic iron (or FeO) were reduced from the ore in irregular shape and formed spherical particles when reduction time increased to 10 min. With reduction time increasing the Fe diffused from small metallic particles toward the larger ones and coalesced with them.

    Get Price
  • Kinetics and mechanisms of direct reduction of iron ore

    Apr 20 2015 · However research about the reduction mechanism and kinetics laws in term of reducing gas and iron ore-biomass composite pellets have not been referred to and systematic studies are needed. During the direct reduction process of ironmaking with bio-gas the effective reducing agents are mainly CO and H 2.

    Get Price
  • Study of nonisothermal reduction of iron ore-coal/char

    Cold-bonded composite pellets consisting of iron ore fines and fines of noncoking coal or char were prepared by steam curing at high pressure in an autoclave employing inorganic binders. Dry compressive strength ranged from 200 to 1000 N for different pellets. The pellets were heated from room temperature to 1273 K under flowing argon at two heating rates.

    Get Price
  • Fundamental Studies Related to Gaseous Reduction of

    a dynamic reduction model for single pellets. In the present work a new process model was developed based on the reduction mechanism observed in the commercial iron ore pellets. Fundamental studies of reduction of hematite by hydrogen and carbon monoxide gases were performed prior to the modelling.

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  • Reduction Behaviour of Olivine Iron Ore Pellets in the

    Process Metallurgy Reduction Behaviour of Olivine Iron Ore Pellets in the Experimental Blast Furnace Si Hyung Lee1) Rita Khanna1) Bo Lindblom2) Mats Hallin2) and Veena Sahajwalla1) 1) Centre for Sustainable Materials Research and Technology School of Materials Science and Engineering University of New South Wales Sydney NSW2052 Australia ritakhanna unsw.edu

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  • Production of Pig Iron from Magnetite Ore–Coal Composite

    gated the carbothermic reduction of composite pellets con-taining a hematite iron ore coke or charcoal as carbona-ceous material. Nagata et al.15) showed that pig iron was ob-tained from magnetite ore–coal composite pellets by mi-crowave heating. Chen et al.16) indicated that microwave heating with carbothermal reduction can increase the metal-

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  • Reduction Enhancement Mechanisms of a Low-Grade Iron Ore

    The reduction behavior of a low iron grade with high SiO 2 content ore-coal composite was investigated in the temperature range of 1143 K to 1263 K (870 °C to 990 °C). Sodium chloride was chosen as an additive to promote this reduction process. The effect of the sodium chloride addition and its mechanism was also investigated.

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  • Kinetics and mechanisms of direct reduction of iron ore

    Apr 20 2015 · However research about the reduction mechanism and kinetics laws in term of reducing gas and iron ore-biomass composite pellets have not been referred to and systematic studies are needed. During the direct reduction process of ironmaking with bio-gas the effective reducing agents are mainly CO and H 2.

    Get Price
  • A Computational Study on the Reduction Behavior of Iron

    A Computational Study on the Reduction Behavior of Iron Ore/Carbon Composite Pellets in Both Single and Multi-layer Bed Rotary Hearth Furnace SOUMYADEEP DASGUPTA SOORAJ SALEEM PRAKASH SRIRANGAM

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  • Composite PelletsA Potential Raw Material for Iron

    Much attention has been paid to carbon composite agglomerates (CCA) as a promising raw material for future iron making. Production mechanical and chemical suitability reduction behavior etc. are being elaborated. In addition other possible ways to utilize CCA in alternate iron

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  • CHARACTERIZATION OF PROPERTIES AND REDUCTION BEHAVIOR

    For all the fired iron ore pellets the degree of reduction in coal was more intense in the first 30 min after which it became small. Slow heating led to higher degree of reduction in fired pellets than rapid heating. All the iron ores exhibited more than a 90 reduction in their fired pellets in 2-h time interval at a temperature of 900°C.

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  • REDUCTION AND SWELLING BEHAVIOUR OF FIRED IRON

    The degree of reduction of fired iron ore pellets increased with increase of reduction temperature and time up to the range studied. The extent of swelling in fired iron ore pellets during their production increased with increase of reduction time most probably due to

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  • Reduction Enhancement Mechanisms of a Low-Grade Iron Ore

    The reduction behavior of a low iron grade with high SiO 2 content ore-coal composite was investigated in the temperature range of 1143 K to 1263 K (870 °C to 990 °C). Sodium chloride was chosen as an additive to promote this reduction process. The effect of the sodium chloride addition and its mechanism was also investigated.

    Get Price
  • Reaction Behavior of Iron Minerals and Metallic Iron

    Small amounts of metallic iron (or FeO) were reduced from the ore in irregular shape and formed spherical particles when reduction time increased to 10 min. With reduction time increasing the Fe diffused from small metallic particles toward the larger ones and coalesced with them.

    Get Price
  • Behaviour of iron ore–fuel oil composite pellets in

    (2001). Behaviour of iron ore–fuel oil composite pellets in isothermal and non-isothermal reduction conditions. Ironmaking Steelmaking Vol. 28 No. 3 pp. .

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  • TO STUDY THE REDUCTION SWELLING BEHAVIOUR OF

    2.5 Industrial significance- 12 2.6 Mechanism of swelling- 12-13 2.7 Thermodynamics and kinetics of iron ore reduction- 13-15 Chapter 3 16-20 3. Experimental 16-20 3.1 Material Selection- 17-18 3.2 Experimental Procedure- 18-19 3.3 Determination of degree of reduction of Iron-ore pellets- 19 3.4 Determination of degree of 19swelling- -20 3.5 Determination of Drop Number- 20

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